Memex OEE ROI Calculator

Find the Hidden Capacity in your plant

You know that the potential is right there on your shop floor. You also hear the success stories of other companies realizing the benefits and reaping the windfall.  Now, with Memex’s ROI calculator, you can evaluate the impact of OEE implementation, whether you are reducing costs or mining capacity, this innovative tool will help you. Built by leaders in the industry, the ROI calculator provides both numerical and graphical results, validating the potential you always knew existed… try it now!

OEE, as a leading metric to effect change is a powerful tool to increase productivity, mine hidden capacity and realize untapped revenue. Memex has crafted an ROI calculator which incorporates historical continuous improvement values in three scenarios. The resulting projections of productivity gains and profitability potential are amazing.

Fill out the input form and submit your numbers and Memex will send back six various models by which you can easily justify a Memex OEE implementation and realize huge productivity gains.

Please complete the following questions:

1. # of Weeks / Year plant is in operation:

#

2. # of Days / Week plant is in operation:

#

3. # of Shift / Days worked:

#

4. # of Hours / Shift worked (including all breaks):

#

5. # of Machines in the Plant:

#

6. # of People per shift on the shop floor:

#

7. # of machines that are KEY (fully loaded, primary products):

#

8. # of Personnel that operate Key Machines per shift:

#

9. Estimated Hourly Labour cost per Operator (Burdens In):

$

10. Total Annual production volume - Good Parts:

#

11. Total Cost of Goods Sold (include all fixed costs):

$

12. Total Annual cost of Material Used:

$

13. Income from Operations (IFO) - EBITDA:

$

14. Estimated Annual Gross Revenue (In Dollars):

$

15. Assumption 1 - % of Volume of good parts produced that is from KEY Machines:

%

16. Assumption 2 - % of Profit that is from KEY Machines:

%

17. Assumption 3 - % of Raw Material that is from KEY Machines:

%

18. Number of coffee Breaks / Shifts (Not included in OEE Calculations):

#

19. Duration of coffee Breaks in Minutes (Not included in OEE Calculations):

#

20. Duration of Lunch Breaks in Minutes / Shift (Not included in OEE Calculations):

#

21. Estimate of Unplanned Downtime per shift (Minutes / Shift, per machine):

#

22. Estimate of Avg Setup Time / Job (Included in OEE Calculation):

#

23. Estimate of # of Jobs per shift, per machine:

#

24. Estimated Total Average Quality Rate per machine in %:

%

25. Estimated Average Performance % Rate / Speed % Rate (Perfect Hr rate vs. Avg Hr rate) in %:

%

 

Please enter your contact information:

Your Name

Company Name

Job Title

E-mail Address

Phone Number

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